The Tale of an Engine Build, Part 3

In the last installment, I brought everybody up until the engine was in the car.

Now for the home stretch.

New battery cables finally arrived and were quickly installed. I filled the crankcase with five quarts of Comp 5w30 engine break in oil and primed the engine with a drill.

Loading the crankcase

With the electrical system finally hooked up, it was time to turn the key and see if we had brain activity, which I did.

First light

After that, I pulled the spark plugs back out. Why? With no compression, the new high-torque mini starter was able to spin the engine at almost 600rpm, further ensuring the oiling system was primed.

Then I put five gallons of Kroger’s best pump 93 in the tank using my trusty Purolator pump and the old battery from my girlfriend’s Mercedes.

Fill ‘er up!

While the pump was doing it’s job (which was making me not have to hold a five gallon can and pour it), I put the spark plugs back in and ran the plug wires. And then I started it, right?

Nope. I first hit the terminal near the driver side valve cover that turns on the fuel pump. Lo and behold, a fuel leak quickly manifested. I had sealed the fittings for my fuel pressure sensor with teflon-based paste. The gasoline ate right through the stuff. I had to disassemble the section and put it back together using the teflon based tape. Fifteen minutes max.

Then? Well, watch for yourself:

No smoke (except the header wrap baking in), no issues. We put the hood back on it the next day.

In our next installment, fixing the brakes for what I hope is the last time:

Christmas in January!

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